Job Location : Fond Du Lac,WI, USA
Accountability:
This position is responsible to perform assembly operations in building one or more types of precision unit assemblies, standard unit assemblies, and machine erection/teardown support. Some assemblies may include development or prototype units.
Scope and Responsibilities:
Essential duties include, but are not limited to the following:
* Proactively attain a clean, safe and healthy work environment for all employees.
* Retrieve and study assembly instructions, detailed part prints, assembly layouts and parts lists.
* Gather parts/units, tools and/or material from inventory using a supplied material list.
* Prepare parts prior to assembly. This includes small sized unit assembly work.
* Follow detailed work instructions on order or assembly operations.
* Work with engineering/supervision to identify issues and formulate corrective actions to assure product quality
* Test precision units and validate quality specifications are achieved
* Assemble machines/units to current assembly procedures, layouts and parts lists.
* Practice company standards for:
* work piece preparation and handling
* bearing usage
* fitting procedures
* pre-loading techniques
* lubrication requirements
* alignments
* fastenings
* bonding
* pinning
* drilling
* tapping
* reaming
* torqueing
* pitch movement
* yaw movement
* roll movement
* horizontal and vertical straightness and flatness
* squaring and parallelism
* Practice proper measuring tool selection, usage, inspection and storage:
* Including but not limited to feeler gauges, dial indicators, Vernier calipers, gage blocks, mechanical gages, autocollimator
* Use small hand tools (taps, reamers, files, etc.) for assembly process.
* Use power tools, both air and electrically powered for assembly process including drill press, sanders, and grinders
* Perform machine set-up/verification of customer's order specifications by inspection and/or measuring:
* Perform dimensional geometric checkouts of larger units or sub-assemblies on granite
* Perform proper machine foundation set-ups.
* Perform various installation or assembly work such as:
* One-piece bed assembly
* Heavy sheet metal assembly tool changer or tool matrix assembly simple tubing assembly
* Ball screw fit-up, alignment and checkout
* Electronic linear scale fit-up, alignment and checkout
* Linear guide fit-up and checkout
* Intermediate sized units such as Gearbox, tables, spindles, etc.
* Complete required machine and departmental paperwork for each unit/machine assembled.
* Work alone or with a team on assembly assignments. Little supervision is required.
* Disassemble, evaluate, test, adjust, troubleshoot and repair assemblies.
* Assist and train less experienced personnel to further their skills.
* Assist with the loading and unloading of large parts or major machine components when necessary.
* Perform dismantling of machines
* Follow safety standards in shop such as:
* wearing safety glasses at all times
* using other personal protective equipment when required
* Safe operation of cranes and forklifts
* Participate upon request on any improvement teams.
* Report improper operation, faulty equipment, defective material (using current nonconforming material procedure), and unusual conditions to supervision
* Understand cost impact for improper assembly technique and damage.
* Communicate with customers and/or vendors on machine or component issues.
* Demonstrate unit or machine performance to customers and/or vendors.
* Maintain regular and predictable attendance.
* Willingness to work overtime and/or work on off-shifts as required by business needs.
* ISO 9001 &14001 awareness and compliance
Education/Certification:
* One year certificate from college or technical school and/or three to eight years related experience and/or training; or equivalent combination of education and experience.
Experience:
* Three to eight years' experience assembling technical heavy equipment.
Skills:
* Work safely in a technical assembly environment
* Ability to work and interact with other people on a routine basis.
* High level of quality in daily work
* Attentive to detail
* Emphasis on cleanliness and organization
* Flexibility to shift tasks on a daily basis
This position is not eligible for visa sponsorship.