Line Inspector - CCL Industries : Job Details

ESSENTIAL DUTIES AND RESPONSIBILITIES:

* Inspects holding furnaces before transferring process, to ensure molten material is free of dross.

* Performs cleaning inspections in every area.

* Checks Tibor addition and registers reading.

* Checks rotor RPM & argon flow for degassing process, and registers reading.

* Takes product samples from the line to perform analysis and registers findings (molten aluminum, strip, slugs, boxes, pallets, emulsion, oils, shot media, alloys, Tibor, etc.)

* Analyzes samples to determine alloy additions.

* Takes aluminum sample from the casting launder, and performs reduced pressure test.

* Takes aluminum sample from casting launder, and allows solidification under ambient temp.

* Visually inspects aluminum strip being produced along casting line.

* Checks strip dimensions according to work order and tolerances (thickness & width).

* Inspects labeling on coils to ensure they are in line with WO info.

* Visually Inspects quality of punched slugs in blanking area.

* Takes samples of slugs from blanking area and checks thickness, weight and diameter.

* Registers readings in thickness and weight record form .

* Checks labeling of baskets to ensure it is in accordance to work order being produced.

* Checks baskets are stacked up correctly (same size and same WO#).

* Visually inspects slugs after annealing process.

* Takes samples from annealed baskets and checks thickness, and diameter. Registers readings in thickness and weight record form .

* Inspects slugs after shot blasting. Checks thickness, diameter, weight, surface finish, etc, and registers readings in thickness and weight record form .

* Inspects/checks pallets and boxes' information to ensure it is in accordance with work order.

* Inspects and make sure boxes are well taped and stacked, and pallets are well wrapped.

* Fills out Quality Daily Report with quality issues in every area.

* Registers rejections in material rejection report .

* Calibrates measuring equipment to ensure accuracy in readings.

* Understands and practices Quality compliance procedure in casting line .

* Labels product based on findings after inspection (hold, rejected, ok to use, attention, etc)

* Follows up on actions to take within action plans .

* Ensures removal of rejected, and on hold material from production line.

* Inspects on hold material and determines next steps.

* Inspects rework material in packing line.

* Maintains Quality alerts updated in production boards.

* Maintains quality workstations (documents, calibrated equipment, forms, etc.) clean and organized.

* Confers with lab technician to maintain product specifications up to date.

* Analyzes second samples when Alloy addition has been performed.

* Reports production, down time, inconsistencies, failures & safety topics using designated forms.

* Responsible for quality of material produced in your area.

* Responsible for maintaining the area clean and organized.