Summary: Performs preventive, corrective and predictive maintenance to injection molding machines, automated and manned paint booths, robots, and all associated support equipment, use precision test and measuring equipment. Handles and stores chemicals and industrial lubricants by performing the following duties.
ESSENTIAL DUTIES AND RESPONSIBILITIES include the following. Other duties may be assigned.
- Is knowledgeable in all aspects of basic hand tools and proper use. Is able to accurately take and record measurements with precision measuring devices. Optimizes use of technical manuals and drawings. Fluent in electrical, hydraulic, pneumatic and construction drawing symbols, metals, fasteners, lubricants. Familiar with the operation of machine tools, able to manufacture simple to moderate skill level projects with the drill, mill, lathe, acetylene torch, mig welder, tig welder, arc welder and plasma cutter. Knowledgeable in all aspects of maintenance administration to include: down time reporting, trend analysis, preventive maintenance generation and documentation, parts ordering, spare part storage, maintenance data software, budget allocation and personnel evaluation. Able to train personnel in the use of tools and technical resources.
- Is knowledgeable in the use of the NEC code book, the OSHA safety manual and general shop and electrical safety practices. Able to reference the required safety manuals and train personnel on manual content.
- Is knowledgeable on the proper inspection, removal, installation and alignment and lubrication of bearings, gears, belts and chains. Familiar with structural requirements and materials. Able to train personnel in the proper identification, inspection and repair of mechanical components.
- Is able to troubleshoot and repair complex electrical systems. Fluent in NEC requirements. Able to make complex modifications or extensive new installations requiring various components to include wiring, switches, PLCs, lighting, motors, drives and various control devices.
- Is able to troubleshoot and repair complex electronic systems at a component level. Knowledgeable in AC and DC theory, various PLC programming to include: Omron, Allen Bradley, Siemens, Toshiba and Mitsubishi. Trouble shooting and programming knowledge of AC and DC drives: Reliance Omron, Siemens and Allen Bradley. Temperature controller and Thermocouple knowledge required. Fluent in electronic schematics and terminology. Able to train fellow team members in high skill electrical areas.
- Is able to trouble shoot and repair complex hydraulic systems at a component level. Knowledgeable in the operation and repair of various cylinders, valves, accumulators, fixed and variable pumps and the hydraulic fluids used in these systems. Fluent in hydraulic terminology and schematic symbols. Readily applies general hydraulic knowledge to OEM hydraulic systems effectively.
- Able to train personnel in basic hydraulic theory, trouble shooting and repair.
- Is able to trouble shoot and repair complex pneumatic systems at a component level. Knowledgeable in the operation and repair of various cylinders, valves, accumulators and compressors.
- Fluent in pneumatic terminology and schematic symbols. Readily applies general pneumatic knowledge to OEM air systems effectively. Able to train personnel in basic pneumatic theory, trouble shooting and repair.
- Knowledgeable in the operation of various air conditioners, chillers and boilers at a component level. Also knowledgeable in the proper application of various refrigerants and treatment chemicals. Able to train personnel in the basic refrigeration cycle and troubleshooting techniques.
- Is able to trouble shoot the control, injection, hydraulic and pneumatic systems of various injection machines at a component level to include the following manufacturers: Toshiba and Nissei as well as support robots from the following manufacturers: Star, Moto man, Fanuc and IAI. Injection machine familiarity required for development of trouble shooting skills needed on other brand name machines. Knowledgeable and able to train personnel in the proper inspection, removal and repair or replacement of machine components, basic machine operation and machine preventive maintenance.
- Is able to trouble shoot the air supply, exhaust, multicolor system, air make up unit, ovens, conveyors and associated robots (specifically Moto man and Fanuc) at a component level. Knowledgeable in HVAC theory and application as well as water treatment methods and chemicals. Familiar with building
- layout drawings, air monitoring equipment and sheet metal fabrication. Ability to train personnel in preventive maintenance, filter requirements, water chemistry, air balance and multicolor component cleaning and repair.
- Is knowledgeable in the access and manipulation of various plc programs for the following manufacturers: Omron and Allen Bradley. Familiar with data collection and uninterrupted power supply systems. Familiar with all machine functions. Able to effectively trouble shoot complex proximity electric systems. Ability to train personnel in preventive maintenance, machine program access and editing, electrical trouble shooting and minor component fabrication.
QUALIFICATIONS: To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
EDUCATION and/or EXPERIENCE: Associate's degree (A. A.) or equivalent from two-year college or technical school; or six months to one-year related experience and/or training; or equivalent combination of education and experience.