Reliability Engineer/Specialist - Calportland : Job Details

The Reliability Engineer/Specialist supports the cement plant Maintenance and Production departments with problem-solving and project execution to reduce down time, improve process, and lower operating costs by effectively applying Reliability Engineering methods and predictive/preventive maintenance programs.

CalPortland is proud to offer a comprehensive, competitive benefits package that provides health and financial support to our most important resources: our employees. Your benefits are an important part of your overall compensation at CalPortland. That's why we give you a wide range of benefits to choose from.

• Medical, Dental, Vision
  • low-cost premiums even for family coverage
• Company-paid life/AD&D insurance
• Company-paid short-term disability
• Paid sick/vacation/holiday
• 401k/Company Funded Pension Program (program is dependent upon location and job type)
• Employee Assistance Program (EAP)
• Additional voluntary benefits

$70,000 - $95,000 annually

• Works closely with the Maintenance Planner, Maintenance Engineer, and Purchasing to ensure that all necessary inventories are established for spare parts and most common repair parts for critical equipment
• Inspects and evaluates equipment and develops reliability-centered maintenance programs
• Works closely with Planner and Purchasing to establish and maintain an effective Bill of Materials (BOM) process in conjunction with the maintenance program
• Troubleshoots problems in the plant by studying and determining root causes of failures
• Prepare information to present root cause failure conclusions
• Implements corrective/preventive actions ensuring optimal reliability
• Identifies, collects, analyzes, and manages various types of data to minimize failures and improve performance, and will use failure analysis and other types of root cause analysis in support of reliability
• Establishes and manages plant vibration and the lubrication and oil analysis programs for all systems
• Establishes and maintains preventative maintenance measures and documentation for all equipment
• Maintains and modifies, as needed, the plant engineering systems and library
• Manages projects including but not limited to project safety, scope development, budget, tracking/controlling, coordinating with internal resources as well as outside vendors
• Assists with departmental budget development, maintenance reporting, and capital expenditure requests
• Manages, engages and utilizes all levels of employees to assist in generating creative ways to drive continuous improvement and increased reliability
• Fosters a culture of reliability; develops and provides training to personnel to support safety, equipment reliability, and process efficiency
• Help facilitate a culture change throughout the maintenance department
• Supervise and lead hourly employees, as needed
• Supervise and coordinate the work of contractors
• Participate in the rotating on-call duty for the department

Mechanical engineering degree preferred, or equivalent/relevant experience/degree will be considered. High school diploma or GED required.

• Knowledge of instrumentation, process controls (PLC's), motors, starters, and VFD's
• Knowledge of fluid systems (compressible and non-compressible), Vibration, and Rotating equipment
• Comprehensive computer software knowledge required including Excel, Word, Project, AutoCAD, and PowerPoint
• Project management skills
• Ability to work under tight deadlines and to research, resolve, and communicate ambiguous information effectively
• Ability to direct, motivate, and coach the activities of others
• Ability to exercise sound judgment in problem-solving
• Excellent work ethic and a high standard of performance and production
• Ability to exercise independent decision-making and prioritize conflicting demands
• Knowledge of hazards associated with areas of responsibility
• Must understand and comply with Lockout/Tagout procedure and safety requirements
• Must be able to read, write, and verbally communicate in the English language, and communicate positively with employees, customers, and vendors at all levels
• Must be able to see and hear safety indicators and warnings
• Walk on all types of surfaces (uneven and/or slippery ground)
• Climb stairs and ladders as high as 200 feet in elevation
• Physical ability to climb on equipment to provide supervision during work
• Drive automobile to various plant sites and work locations; must be able to travel overnight (air/auto)
• Possess and maintain a valid class C driver's license
• Must be able to walk long distances, climb ladders, stairs, and stockpiles, stoop, crawl under and into enclosed spaces

Preferred:

• Working knowledge of SAP Production
• Previous experience working in manufacturing or industrial setting
• Experience in cement, lime, or similar process
• Maintenance or Reliability Engineering experience
• Experience working with a union contract
• Understanding of California state labor laws related to wage and hour
• Experience working in a cement or construction materials plant

Successful candidate must submit to a post-offer pre-employment physical examination, drug/alcohol screen, and background check. Some positions require Federal Motor Carrier Safety Administration (FMCSA) registration/clearance as well as ongoing alcohol and drug testing.