Special Process Specialist - Adhesive Bonding - Tek Labs : Job Details

Special Process Specialist - Adhesive BondingMinimum RequirementsQualification - minimum Engineering N6 or equivalentWork experience - 5 Years in railway industryValid Special Process Operator Adhesive Bonding and Torque Tightening qualificationSpecial Process Adhesive Bonding and Torque Tightening operator with 2 years unbroken serviceKnowledge of basic hand toolsSpecial Process Adhesive Bonding and Torque Tightening tools and equipment knowledge.Risk Management - able to participate to P-FMEA, 8D, QRQC working groupsKnow how to perform Adhesive Bonding and Torque Tightening destructive testingKnow how to perform non-destructive tests and visual testsBe able to understand, read and interpret engineering drawingsBe able to analyse defects in completion and compile process rework proceduresJob PurposeTo coordinate the activities linked to the Special Processes (SP) of Adhesive Bonding and Torque Tightening during the phases of tender, development (concurrent engineering phase), product development, industrialization and manufacturing till the warranty phase according to tasks and responsibilities as assigned by the SP Manager and/or Experts.Key ResponsibilitiesContribute to tender phase, especially in product design and industrialization to take into account industrial constraints and requirements in order to optimize costs and minimize risksContributes during specification and design phases to technical solution decisions associated to special processesBuild the SP REX and interact with product engineering to redirect the design if necessaryManage industrial risk through Process FMEA and associated improvement action planDefine requirements and rules for associated tooling necessary to start productionQualify the product/process pair as well as industrial means to be put in place in line with the designSupport sourcing and SPQD teams in the suppliers' qualification and in quality follow up for suppliersContribute to development of local suppliersManage evolution of quality control process dedicated to SPEnsure deployment and validation of new processes in line with project planningIssue relevant documents in the Quality SystemTrain the workers and EPU managers to execute Adhesive Bonding and Torque Tightening related activitiesEnsure continuous training and permanent qualification of the workers for Adhesive Bonding and Torque Tightening processes on siteTrain support functions to business rules linked to Adhesive Bonding and Torque Tightening (Engineering, PME, Sourcing, Supply Chain, Quality)Ensure continuous training and permanent qualification of the workers to Special ProcessTrain support functions to business rules linked to Special Process (Engineering, PME, Sourcing, Supply Chain, Quality)Guarantees internal control and good application of process rules in line with customers' requirementsEnsure day to day monitoring of SP business rules and solve issues concerning special process.In case of non-conformity or incident, investigate root causes, finds and implement repair solutions.Demonstrate QCD and EHS improvement linked to SP through efficient action plans. Measure performance linked with site industrial objectives and through APSYS audit for instance..Support Sourcing and Supplier Quality teams during quality crisisParticipate to meetings and working groups of the SP network.Propose improvement ideas and evolution of the business rules of their domainIn case of major SP quality crisis (major technical risk, safety or financial), the expert must provide to the project manager, factually, a clear problem analysis (root causes, associated risks) and the options to exit the crisis, to enable him taking serenely positionHe/she has the duty to control his external communication (written and oral) as it engages the responsibility towards third parties.